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assembly.md

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Kit Assembly

This tutorial will guide you through assembling your rover. It should take around 15 minutes.

Bill Of Materials

First, make sure your kit has all the required materials.

All parts

In the box:

Item Quantity Picture
Circuit board 1 Circuit board
LD-20 lidar 1 Lidar
Orange wheels 2 Two orange wheels
Motor with encoder 2 Two motors
18650 LiIon battery, 5000 mah 1 18650 battery
USB-C to C cable 1 USB C to C cable
Front skid 1 Front skid
Motor mount 2 Motor mounts
Cable bag 1 Cable bag
Small parts bag 1 Small parts bag

In the cable bag:

Item Quantity Picture
4-pin JST GH 1.25mm straight across cable 1 Motor cables
6-pin JST PH 2.0mm reversed cables 2 Lidar cable

In the small parts bag:

Item Quantity Picture
Motor attachment shims 2 Motor attachment shims
Motor spacing shims 2 Motor spacing shims
Wheel spacers 2 Wheel spacers
M3-8 machine screw 3 Machine screws
M2.5 hex key 1 Hex key

Motor Subassembly

Insert a motor cable into one of the motors. Note the ridges on the connector, it can only be installed in one orientation.

Cable installed in a motor

Take the motor and place it in a motor mount.

Motor in motor mount

Add a motor spacing shim on top of the motor.

Motor with spacing shim installed

Repeat with the other motor, making sure the second assembly is mirrored to the first.

Motor with spacing shim installed

Body Assembly

There are cutouts for the motor mount in the base of the circuit board. Insert the circuit board into the gap...

Inserting the circuit board into the motor mount

... then guide the other end of the motor mount up through the slots in the PCB.

Guiding the mount up into the board

Place a motor attachment shim over the parts of the motor mount exposed above the board. Push the attachment shim up and into place, locking in the motor. The hole in the attachment shim should line up with the bolt hole in the circuit board.

Attachment shim placed

Attachment shim pushed up

Repeat with the other motor.

Both motors attached to the board

Flip the robot over. Insert the motor cables into their connectors.

Attaching the motor cables

Insert the LiDAR cable into the bottom of the LiDAR.

Inserting LiDAR cable into LiDAR

Place the LiDAR on top of the circuit board, making sure the cable passes through the hole.

LiDAR on top of circuit board

Cable coming out the other side

Using the provided hex key, attach the LiDAR to the rover's body using the bottom two mounting points. For now, leave the third screw unattached.

Attaching the LiDAR using the machine screws

On the back, insert the LiDAR cable into its connector.

Attaching the LiDAR cable

On the front of the rover, there are cutouts for attaching the skid. Line the skid up with the cutouts, and push it on. Use the final screw to attach the front skid.

Front skid before attachment

Front skid after attachment

Place a wheel spacer on each motor's axle. Press a wheel on to each axle, making sure its seated as far onto the axle as possible.

Insert the battery into the rover. Take note of polarity - the positive side of the battery (the end with a bump) goes towards the left.

Empty battery holder

Battery holder with battery

Congrats! Your robot is assembled!

Completed robot

Care for Your Rover

The rover has a USB C port which you can use to charge the battery. Two red LEDs, directly below charging port, show the charging status.

The first LED, labeled CHARGING, lights up when the battery is actively being charged. Once the battery is fully charged, this light will turn off. In the following picture, the battery is being charged and is not yet full.

Indicator lights during charging

The second LED, labeled PWR GOOD, lights up when a valid power supply is attached. In the following picture, a working charger is attached, but the battery is full and no longer charging.

Indicator lights when battery is full

The rover will charge faster when the robot is turned off, but this isn't required.

Warning

Never charge Little Red Rover unattended.

If something goes wrong during the charging process, lithium batteries, like the one contained in the rover, are a serious fire hazard. If the battery becomes hot, smokes, swells, or gives off an odor during charging, immediately stop charging and dispose of the battery safely.

Next Steps

Now that you have an assembled robot, head over to the software setup page to get the robot moving around!