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TRACE - Temperature Regulated Airfoil Cutting Equipment

Project Overview

Problem / Aim
Having the right equipment for the job can be the difference between a task being trivail or near imposable. Creating tapered swept wings with more traditional techniques (such as a tension bow ) is one of them. This project aims at creating the right equipment that to expand the range of manufacturable wing designs/airfoils for the client with a focus on thermal regulation.

Context
As it stand for the client their current equipment imposes limitations of the wing designs/airfoils that are achievable to manufacturer practically. TRACE takes the form of a 4-axis foam wire cutter that will enable the manufacturer of low-cost and fast production while maintaining repeatability and precision.

Research
To ensure a high equality outcome will involve conducting research on

GRBL Generation from designs Control hardware Linear axis hardware. Stepper Motor selection Power requirements Kurf size Thermal PID control Thermocouples

Project Methodology
Project execution method The project management style will consist of an “Agile” methodology to allow for a flexible and iterative design and build progress where its a continuous cycle. This consists of Requirements > Design > Development > Testing > Deployment > Repeat Measurable data points

Wire temperature / Power dissipation Degree of precision of model replication Speed / Feed rate Position step size

Technical literacy sources / Data Sources

Online forums / open source repositories for initial design Technical documentation / Textbook for parameterized calculations

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